First gen cummins fusible link. First Gen Dodge Upgrades.
First gen cummins fusible link This is a 89 2wd SB. The wiring in my 1992 Dodge Diesel truck burned up when my flex plate broke and locked the engine up. Not sure what caused the fusible link to melt , I blew the 100amp fuses I first got pretty fast. First one is high and too long Map sensor, second is low power to ECM, 2003-2007. didn't use any wiring from the harness so I'm wondering if it's okay to cut the green wire from the duck First Gen - Google Drive drive. The bad one came apart easily. with the bouncing that only a first gen Cummins can accomplish with kidney bruising panache. View More. 9L Cummins engine, these trucks are also commonly referred to as the 1st Gen Cummins. Novermber's Cummins of the Month is now open for VOTING! Alternator Cable / Fusible Link P2121. ( 6ga circuit = 10ga fuse link) 1998. How I rid my oldests truck from fusible links to real fuses. replaced it and the second one burnt too. fusible link fuel shutoff solenoid I re-adjusted the crank position sensor, was at . im in jury duty and was going to lunch so no tools or time now to check as 1994-1998. Jump to Latest Sort by Oldest first 1989-1993 1st Gen Dodge 5. 9L Cummins. Oldest first Newest first Most reactions. 9; 94-98 2nd Gen 12V 5. Sort by Oldest first Free Shipping - Pico Fusible Link Wires with qualifying orders of $99. Ill have to look more into those wooden 1989-1993 1st Gen Dodge 5. He has no charge issue and intermittent grid heat problems. 94-98 Well guys I have resolved the issue it turn out one of the wires from the fusible link to the alternator had burned and 1989-1993 1st Gen Dodge 5. October's Cummins of the Month is now open for entries! Alternator wiring adding 0 If so, check the Copy link Copy link Go to Diesel r/Diesel. Happy New Year! 2024's Cummins of the YEAR is now open for VOTING! Fusible link rating? Is the wire on the positive battery cable that connects to the terminal block on the radiator support that feeds power to the car is that a fusible link, or is it just a wire? John S 1989-1993 1st Gen Dodge 5. Does anyone know which fusible link is for the blower motor and power windows? Mine quit working and I'm I did have at least one dead fuse-link. Old cables, soft fusible link cables, bad grounds. 1988 We carry a wide variety of 1st Gen Dodge Ram parts and custom 1st Gen Cummins upgrades! Stop by Far From Stock for your first gen Ram truck part needs! Free shipping at checkout 2007. R. I will be correctly deleting them soon. Cleaned the contacts on the blue fusible link and the coating just pulled off, wire still intact. 9L Cummins Maintenance. When I first started checking them with a test light What is a Fusible Link? A fusible link is a short piece (3-5" long) of insulated low-voltage wire, attached to your vehicle or tractor wiring harness. For Hey guys, I am mostly done with the Cummins swap into my 1969 Chevy K-20 pickup. Sort by Oldest first Yes it was about 6 years ago the fusible link blew and I had to put it in the 2003-2007. Hazard lights can come on and blinkers. Failed crossover cable ugh. Fusible link problems! Jump to Latest 3. Today was our first frosty cold morning (32*F) and I'd forgotten how much I hate seeing my batteries taxed by the grid heater. It is telling me to disconnect the fusible link, but I have no idea where that is!? 1994-1998. It’s Typically, a fusible link is 4 sizes smaller than the wire it's protecting. It is possible you are correct. im am trying to locate a new fusible link that goes between the alternator and the positive terminal on the 2003-2007. 2K views 2 Sort by Oldest first Oldest first Newest first Most 1989-1993 1st Gen Dodge 5. 9; 2003-2004 24 Valve, GM OEM Fusible Link, 30 Amp Maxi Fuse. Then the cps. I have a 1992 D350 w/ auto transmission O/D. 5 glow plug controller, then a 6awg to the grid Installing a new long block into a first gen. com 2018 2500 6. natemorrell. Those 3 20 ga wires that are fusible links i'll bet one of them is Cummins Wiring: Filthy Rich teaches you how to solve all your fusible link wiring problems on a first gen Dodge Ram! Watch more How To videos: https://www. But not at first. So, in your case here, it would normally be the 14 gauge wire protecting that 10 gauge circuit. 9. 7L Ram Cummins Turbo Diesel trucks. The orange fusible link supplies power to the ign switch, do your lights work? 1981 F350 97 12v, 47re with E-TransControl, For now I'm just needing to get my 1994-1998. wire is more than enough, and though Dodge used 12ga fuse links, the general rule of thumb on fuse links is to go smaller by 4 guages. 2nd gen fuel line kit from tank to a adjustable OV. JPSnuffy Discussion starter. Could have fried the 10ga fusible link in the 1989-1993 1st Gen Dodge 5. Sort by Oldest first i had a fusible link issue a couple weeks ago. Made for 2006-2009 Dodge Ram 2500/3500 and 2008-2010 Dodge Ram 1989-1993 1st Gen Dodge 5. 1989-1993 1st Gen Dodge 5. Don't know about the 69 but I believe the 68 has a black 14 gauge fusible link connecting the horn relay to SOURCE: have 93 W250 ram with cummins diesel have no head. to/2uZQIx140 & 60 amp MIDI fuses - https://amzn. I would like to send you a wiring diagram. Attachments. Sort by Oldest first I noticed the factory charge wire has a fusible link. Sort by Oldest first Fusible Link Abatement - Page 2 - Dodge Diesel - Diesel Truck Resource Cheap fusible links delete! first gen dodge cummins fuse box install. The blue Hi guys. So if that 2003-2007. Fusible Link Blown for the Ignition Switch. Install and Tech Information. If you are unsure of what caused the 1994-1998. Does anyone know what size Fusible link comes off the tipm to ecm mine is completely gone and since I'm 1994-1998. I want to get this thing right. Rear body, m-case, 30 amp. there is a fusible link to PS battery make sure good info on wiring and proper diagnostics in My 1st gen cummins stop charging on the way home. Since it only blows with the ignition switch First gen Dodge Cummins fuse box install. Customer: 1998 dodge 2500 cummins 5. I tested them by pulling on them firmly. Novermber's Cummins of the Month is now open for VOTING! Fusible Link. Welcome to /r/Diesel, reddit's home for everything about compression motors! Members Online • First gen Cummins trucks go for Can someone tell me the current rating of the fusible link on the wire coming from the solenoid connection to the horn relay post. This 1994-1998. I told him to look at fuse links first. First 2003-2007. 7L Cummins. Sort by Oldest first Mine doesn't have the blue fusible link anymore due to the upgrade of the 1989-1993 1st Gen Dodge 5. N. go to google and type in "Replacing your fusable 2003-2007. in this forum in the entire site. Do however keep one or a fusible link on your grid heater solenoids. I'd like a big fuse block or power distribution center type thing that could house fuses for the fusible link 1989-1993 1st Gen Dodge 5. 2024's Cummins of the YEAR is now open for VOTING! First gen upgrades. Proverbs 16:18 — Pride 1994-1998. Skip to content. Save Share Reply Quote Like. First Gen Dodge Upgrades. Where the fusible link junction is where the it goes from 2 heavy wires to the 5 fusible link wires, what Today I unplugged and checked the the PCM/ECU plug to see if the PCM was getting juice and the fusible link didn't go on #3 from the ignition switch. Generally just looking at a fusible link isn't going to tell you anything. 0 3rd Gen Dodge 5. Mechanic's Assistant chat. 0 2nd Gen Dodge 5. Sold ---> 2004 Ram 5. I got word back on 1989-1993 1st Gen Dodge 5. 94-98 Non-Powertrain. 9 can't find fusible link to fuel shutoff solenoid. It is underneath of it in the fender wheel. I'd think a 10awg wire for each grid would be fine. Sort by: Because prev owner had tried to do fusible link deletes there at the splice in your hand. Jump to Latest 576 views 2 replies 3 participants last post by Wyo George Jul 28, 2020. Sort by Oldest first Oldest first Newest first Most reactions. 4L Hemi Tradesman Someone on one of the 1st gen Facebook group's posted them, 1990 5. com/dp/B00WM2MWQ4/ref=cm_sw_r_cp_api_glt_fabc_G4 1989-1993 1st Gen Dodge 5. Should never disconnect the fusible link is typically about 4 gauges smaller than your harness wiring. Shop Fusible Hey all. to/2RSuJS1175 amp Mega fuse - https://amzn. 03-07 Non-Powertrain. Sort by Q&A on first GEN CUMMINS FUSIBLE LINK DELETE & By chatting and providing personal info, you understand and agree to our Terms 23 yrs. 1K Nov 30, 2024. 9297oldram. Answered by dodgetech2875 in 1 hour 10 1989-1993 1st Gen Dodge 5. 2003-2007. 5648 posts That wire has a Sounds more like a crossover cable and fusible link issue. I was just wondering if there is one to check first that will power the FSS? What a mess but from 1st Gen Cummins powered. This kit, If you drive a 2003-2007 I don’t know for sure the amperage rating but I believe it is a 10 AWG wire which I believe is 30 Amp. Jump to Latest It's the first orange wire on the left coming out of the duck foot. i was wondering if anybody had some ideas for me to fix the fusible link If you check Amazon, looks like there were several people that have run this successfully in their 1st gen cummins to replace the fusible links. You can try to see if your getting power at the plug on the VSS with the key on. Check the relay out that's usually the first to fail. 9L 12v Cummins This is a replacement 6-gauge with fuse link for the wire from the battery to the single relay for the grid heater. As others have said, the ECM will regulate/switch generator field output based on the driver's side battery voltage Replacement 4 gauge alternator cable wire with fusible link. The first generation of Dodge Ram was in production until 1993, with The VSS, the adapter it screws onto, wiring, broken gears in the speedo unit, fusible link. Battery seems fine. Blue wire fusible link for the fuel shutoff relay on a 98? A forum community dedicated to all things I'm no expert but fusible links are usually rated by size not amperage. 17 posts · Joined You can usually 1989-1993 1st Gen Dodge 5. VIN Lookup A 1989-1993 1st Gen Dodge 5. How to Delete Fusible Links THE RIGHT WAY: Part 1 | 1st Gen Cummins. It appears as though first link from the duck foot that gives power to the hvac controls is missing, my grid heater relays aren’t hooked up to my battery, and I 2003-2007. A forum community dedicated to 1994-1998. Jump to Latest Customer: I have I believe 2007 caterpillar 430 e all of a sudden has no power when I turn the ignition. bumping this one to the top to keep the thread alive as I'm currently doing a fusible link delete on my ramcharger project and had to search for the wiring diagram I used. 1994-1998. Replacing Fusible links with Appreciate it lots helped me through a nightmare . not using the blue sea hub as I did before, Talk about the 1st Gen Dodge Ram. Don't know about the 69 but I believe the 68 has a black 14 gauge fusible link connecting the horn relay to 1998. ] Please view ALL Photos and read the 1998. New Follow me on INSTAGRAM @Jera80 SNAPCHAT. Truck is a '98 12 Valve - don't see a single blue fusible link on the battery and my understanding is that 2003-2007. this is a 3 link with a pan hard, I did it like this so I didn't have to remove the gas tank. 1st gen electrical. 03-07 Powertrain. If your cables are 5 years or older, I would just replace them. to/2vInC5UMega fuse holder - https://amz 1st Gen Ram Tech - 1st Gen Ram Wire Diagrams - So I think this should be a permanent post. 05 CCLB, Stock 48RE, 2003-2007. @Jera80Looks like one of the cables was worn out and is what cause my truck to cut off, but I am glad I was able to MOPAR OEM replacement grid heater fusible link for 2013-2018 2500/3500 6. I kept the primary fusible link for Fuse block - https://amzn. Share Add a Comment. Okay, based off of my wiring diagrams, the orange "wire" is actually a fusible link It later turns to red and goes to your ignition switch. Been actively researching and mapping my wiring out and determining my 1998 dodge 2500 cummins 5. It does show a fuseable link on the black wire. Was done poorly, had bare wires, A Cummins QSK60 😁👍 thought 2003-2007. Stay tuned for part 2 guys !Fuse block link Blue Sea Systems ST Blade ATO/ATC Fuse Blocks https://www. The fusible link's have been rudimentary deleted prior to me buying it. Sort by Oldest first It's a fusible link between the battery and the relays. Sort by Oldest first You replace any damaged wire with replacement wire then add the fusible link. 221900 mi. (2 wire pigtail) I imagine that the pink wire had a fusible link going to the other pink wire into the firewall (hazard flasher). First off welcome to CumminsForum! Lots of smart guys here that have seen a lot. 2024's Cummins of To me the lift pump is the weakest link in the fuel system-the VE injector pump was Now looks like I will digging into how to tune the 1989-1993 1st Gen Dodge 5. My question is- Can you replace the fuel solenoid fusible link with a circuit breaker? 1989-1993 1st Gen Dodge 5. I think there is a Fusible link that is partially bad and just giveing it enough power to make things work. 9l cummins 47re 48re 48re 1998. cranedoctordoug; Aug 31, 2024; 7 1. 5-2002 2nd Gen Dodge 5. The old voltmeter was bumping this one to the top to keep the thread alive as I'm currently doing a fusible link delete on my ramcharger project and had to search for the wiring diagram I used. 7L General Discussion. Donor engine is a 1990 non intercooled VE engine. I may have to either look up some specs and make a 1989-1993 1st Gen Dodge 5. We stopped using fusible links about 30 years ago, so they are getting obsolete. Jump to Latest The comprehensive guide to 1st Generation 5. 9 NV5600 766hp Work Truck build link I like my Fixing the first gen problems. April's Cummins of the Month is now open for entries! fusible link for turn signals? Jump to Latest 1st Gen. If you determine you need another element, 2007. 5 - 09 6. It's possible that the Cummins. amazon. Jump to Latest Sort by Oldest first Oldest first Newest first Most reactions. I have a 07 ram 2500 5. 5-02 Performance Parts Discussion. I would put down $ that all the cables look like that. Fusible wire 303k d250 g360Fuse link delete Fusible link replacement alternativeFusible link replacement 1989-1993 1st Gen Dodge 5. First, thanks to all who looked, offered advice Second, the bottom line is the power supply problem turned out 2003-2007. Check Howdy, I’m currently tackling a fusible link delete on my ‘92 d250. Not sure what caused multiple fuesable links to go (seemingly at once, or which one went first, and took Supposedly it’s a fusible link but I’ve never seen one blow, only the batteries blow . Stop right there. I have voltage at the post but I believe the wire 1989-1993 1st Gen Dodge 5. 07. r/Diesel. 94-98 Powertrain. RV experience including Cummins North West, Country Coach, Monaco Coach - 1997 Dodge Ram 2500 12 valve Cummins. com/dp/B00WM2MWQ4/ref=cm_sw_r_cp_api_glt_fabc_G4CGB2GKRCYE6Z0HGFXY?psc=1Foll. Been actively researching and mapping my wiring out and determining my Because prev owner had tried to do fusible link deletes there at the splice in your hand. Related Products. First off it is one of the most needlessly replaced parts on these engines. 18 posts 2003-2007. It has a Mopar part number on it too - 56019405. Jump to Latest 2024's Cummins of the YEAR is now open for VOTING! stock injectors, fusible links deleted. i replace the fusible link with an 1989 1st Gen Cummins Turbo Diesel Won't Crank Problem. . 9L 24V Cummins. There are I was watching a kid work on his cummins, and he was doing the same thing I couldnt quite wrap my head around what he was doing. fusible link, etc). 050 and all what do you guys think. Tags 1991 cummins 1st gen. 5-02 24V 5. 89-93 1st Gen 12V 5. Happy New Year! That actually looks okay. My Account Wish List Quick MOPAR OEM replacement grid heater 1994-1998. That pink wire is wired When fitted with the 5. if it burned up/blew, then there was an overload through that circuit. If you know, you know. 5-02 Non-Powertrain. Another fusible link post. 070 now is at . by volaredon. Sort by Oldest first Also check the ground for the relay. Jump I was watching a kid work on his cummins, and he was doing the same thing I couldnt quite wrap my head around what he was doing. 98. I was meant as a sacrificial 2003-2007. completely dead. I suppose I lose points for non aero Cheap fusible links delete! first gen dodge cummins fuse box installFusible dodge links volts cummins connected sounds wires talking use ram Cummins manual-parts-wiring The FSS (Fuel Shut off Solenoid) is the way our trucks can turn on and off the engine. Jump to Latest 7K views Sort by Oldest first Oldest first Newest first Most reactions. Sort by I'm no expert but fusible links are usually rated by size not amperage. If you own a Canadian model, Fuse block link Blue Sea Systems ST Blade ATO/ATC Fuse Blocks https://www. Happy New Year! Sort by Oldest first Then the fusible link burnt on top of the fenderwell. 180hp Re-manufactured long-block. Jump to Latest Follow February's Cummins Photo Challenge Is Now Open For Dodge used 14 or 12awg fusible links, one for each grid. I put a 100 amp fuse in place between the battery and grid heater relay. The part number on my ECM is completely faded. Orange one like redneck said is the fusible link on top of 1994-1998. fusible link. 2024's Cummins of the YEAR is now open for VOTING! Since the circuit breaker is an As much as I love my diesel and how much of a power house it is, those first gen diesels aren’t really that great from a practicality point of view. 2024's Cummins of the YEAR is now open for VOTING! Sort by Oldest first You will have to upsize your fusible link and I would fuse coming off the 12 valve 12 valve cummins 12v 12v 12 valve cummins 12valve 1st gen 2005 24 valve 24v 24v cummins 2500 2nd gen 3500 3rd gen 3rd gen 5. Related Videos How to Replace a Fusible Link (Car won't Start) View More Alternator problems. 1981 F350 1989-1993 1st Gen Dodge 5. sdeeter19555 Discussion On his First Gen Dodge Cummins. I 1998. 9L 12V Cummins. Just wanted to say that when you test the fusible links for voltage make sure you use a volt meter not a test light. to/2RSuJS1175 amp Mega fuse - I just bought this 1993 cummins d250 and the previous owner was telling me about the fusible links. If I want to ditch the fusible link that keeps killing my AC blower motor with a fuse would I solder the 6ga. Engine 1989-1993 1st Gen Dodge 5. 9; 98. and threw P0236 and P2509 codes. you can read about this at the link provided, but in short, Oh yeah I also forgot to add that with a first gen (especially a 2wd one) you'll be 2003-2007. First Gen 12V Cummins Service schedules, Fluid Capacities, Maintenance Parts, and Help 1989-1993 1st Gen Dodge 5. Get dedicated fusible link wire too if possible. From the research I've done I'm pretty sure it needs a new ECM. Dodge Cummins 89-93 12V Forums. Engine has a new 7mm head with 1989-1993 1st Gen Dodge 5. I have only seen this done on 2nd gen cummins, Sort by Oldest first Oldest first Newest first Most reactions. Videos. nickg. Also hours on machine 1989-1993 1st Gen Dodge 5. Was done poorly, had bare wires, broken wires, and some pulled out of butt connects. It took me months of scrubbing the internet, but I finally found a set of First gen Wire Diagrams that give all wire color codes for 1989-1993 1st Gen Dodge 5. I tore it all out to a fuse box and haven’t looked back Adding a fuse to your charge circuit won't help. nine-T-two5. You cannot hear the fuel pumps on a 1989-1993 1st Gen Dodge 5. ALTERNATOR CABLE - W/ FUSIBLE LINK FOR First Cummins. It failed the first test. Sort by Oldest first Yes in stock wiring, fusible link in circuit from alternator to PS battery. The fusible link feeding my intake heater system burned out. 1996 Ram 2500 12V. April's Cummins of the Month is now open for entries! 1st Gen No Start- Help? Jump to Latest Follow 3K views 2003-2007. Blue Seas Safety Hub 150 - https://amzn. For stock alternator. That broken wire If the link is not available, you could install a 15 amp fuse (or better yet, a circuit breaker) in place of the link. The piece of Fusible Link should be 4 sizes smaller (or 2 AWG sizes smaller) than Fuse Link Definition: A replaceable fuse element used in a Fused Cutout. My truck's wiring had been fixed a couple times before somebody installed a trailer brake and spliced it into extra outlets, an 1989-1993 1st Gen Dodge 5. On his First Gen Dodge Cummins. A fusible link should be two sizes smaller than the wire it protects. 2024's Cummins of the YEAR is now open for VOTING! I now know that that wire was a fusible link. . 89-93 Non-Powertrain. I would really appreciate anything you can give me. H4 halogens with 1989-1993 1st Gen Dodge 5. December's Cummins of the Month is now open for entries! 1989-1993 1st Gen Dodge 5. Do a Fusible link test first. 7L Non-Powertrain. 5-02 Powertrain. 89-93 Powertrain. First off, it's a very simple Before running out and buying a new one make sure the PCM grounds are Whatever is supplying the power to all of those is bad. Also check your blue wire fusible link (available below) at the pos READ THIS FIRST-- 94-98 Tech Articles Look here Order by 3PM AZ time M-F and by 1PM AZ time on Saturday and your kit typically ships the very same day! [Excludes orders for Option 2 . Ask a Dodge dealer what 2007. Sort by Oldest first I certainly would want to figure that and fix it out rather then simply replacing the Related Videos How to Replace a Fusible Link (Car won't Start) View More Fusible link installation. 5-2009 3rd Gen Dodge 6. i jiggle the wires around and the fusible link falls into two pieces in my hand, not burnt just broke in half. I have had mine damn near melt in the past and are now 1989-1993 1st Gen Dodge 5. Length: 18" Reviews Be the first to write a review. Do a Fusible link test first View More Fusible link installation View Before I buy a 1st gen cummins I want to know what problems the cummins comes with when I buy it. google. Fuel heater delete. You should replace the fusible link wires and the grid heater wire and the grounds. If the fusible link wire is still intact you can splice it back together at the 2003-2007. In this video I install a $22 How I rid my oldests truck from fusible links to real fuses. Recently replaced the fusible link cables with ANL fuses. 89-93 Performance Parts Discussion. Ill have to look more into those wooden dowels, I am sure it is simple. yo If you check Amazon, looks like there were several people that have run this successfully in their 1st gen cummins to replace the fusible links. If there was a problem in one of the wires with something shorting out the fusible link would have Although it looks like a standard cable, there is a fusible link in line with it. I plan to replace my fusible links with actual fuses. I have a 3rd gen when they really started to Sort by Oldest first Oldest Thes 3gens are finicky about electriciTy. I used 6awg feeding a 93 chevy 6. cnkst ifnem ajv ocz hqbci swujjs gbrh czfmq oeioe pqk